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Equipment Controls CompanySince 1980
Battery Chargers

Float Cum Boost Chargers (FCBC)

Two-in-one float and boost charger for electrical substations.

Type
SCR Based
Input Voltage
230V ±10%, 1 Phase AC
Output Voltage
110V DC
Output Rating
120 / 200A

Overview

As the name indicates, FCBC is a two-in-one functional combination of a float charger and a boost charger. Under normal condition FCBC works as a float charger. When the mains fail, the battery takes over supply to the load. On resumption of power, FCBC switches to the “boost mode,” boost charges the discharged battery and returns to the “float mode” after the battery is restored to full charge. All along, it supplies uninterrupted DC power to the load.

Applications

Electrical substation battery charging

Advantages

Precise engineering design
Easy maintenance
Longer service life
Resistance against abrasion
Reliable performance

Key Features

SCR-based, with hot standby module for redundancy

A second module stands ready to take over automatically if the primary module faults, so DC supply to the substation load is not interrupted by a single module failure.

Works in hot standby 1+1 configuration
Modular system with hot plug-in modules, easy for maintenance and upgrades
Active current sharing facility for redundancy

Both modules share load current in proportion while operating together, preventing one module from being overworked relative to the other.

Common O/P voltage controller with per-battery-path current limiting

Technical Specifications

Generic

FCBC type
SCR based
Hot standby module for redundancy
Yes
Suitable for charging of
Electrical substation
Installation
No
Warranty
1 year

Input

Voltage
230V +/-10%, 1 Phase AC
Frequency
50 Hz +/-5%
Power factor (50%–100% load), max
0.75
Efficiency
>= 85%
Dielectric strength
2.0 KV AC (wound components only)

Output

Nominal voltage
110V DC
Output rating
120/200 A
Float voltage
123.75V DC
Boost voltage
132V DC
Net regulation
+/- 1%
Ripple factor
<= 1%
Battery current limit
120/320 Ah of battery

Protection

AC input circuit breaker
Yes
DC output circuit breaker
Yes
DC over voltage protection
Yes
Battery input fuses
Yes
Charger overload
Yes
Battery charging current limit
Yes
Short circuit protection
Yes
Fuse capacity
40 Amps HRC fuse

Construction

Modular, upgradable hot plug-in modules
Yes, for SCR-based FCBC
Cabinet material
CRC sheet, duly powder coated case
Active current sharing facility
Yes, for redundancy system
Input high voltage disconnect
Yes
Battery low voltage disconnect
Yes, provided
Display
Analog
Common O/P voltage controller
Yes, provided
Battery current limiting per battery path
Yes
Operating temperature
0°C to 50°C
Storage temperature
-10°C to +70°C
Cooling type
Convection
Humidity
< 95%

Features

Hot standby 1+1 configuration
Yes

Alarms & Indications

Audible alarm on low battery bank voltage
Yes
Input on
Yes
Charger on Float / Charger on Boost
Yes
DC over voltage
Yes
DC under voltage
Yes
AC supply fail
Yes
Charger fail
Yes
Rectifier fuse fail
Yes, for thyristor type
Battery fuse blown / battery isolated
Yes
Load on battery
Yes
Battery discharging
Yes
Bright LED / multi-point facia indication
Yes

IGBT-Controlled Variant (Available on Demand)

12V battery
Float 13.5V DC · Boost 14.4V DC · Current: Customizable range
24V battery
Float 27V DC · Boost 28.8V DC · Current: Customizable range
48V battery
Float 54V DC · Boost 57.6V DC · Current: Customizable range
110V battery
Float 123.75V DC · Boost 132V DC · Current: Customizable range

CV-CC Controlled Variant (Available on Demand)

12V battery
Charging voltage 0–15V DC · Current: Customizable range
24V battery
Charging voltage 0–30V DC · Current: Customizable range
48V battery
Charging voltage 0–60V DC · Current: Customizable range
110V battery
Charging voltage 0–150V DC · Current: Customizable range
180V battery
Charging voltage 0–220V DC · Current: Customizable range

Frequently Asked Questions

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